What is the function of impact protectors in a warehouse? Technical inspection of shelving.
In any storage space, whether it is a small logistics centre or a large industrial warehouse, ensuring the protection of structures and people is non-negotiable. Collision protectors play a crucial role in preventing incidents, material damage and workplace accidents. In this blog post, we present the different models of protectors, their main advantages and recommendations for installing and maintaining them effectively.
What is the function of impact protectors?
Impact protectors are physical elements that are strategically installed at sensitive points in the warehouse, with the aim of absorbing or deflecting impacts caused by vehicles such as forklifts, stackers or pallet trucks. Thanks to their presence, direct collisions with racks, columns or other critical structural areas are avoided, reducing the risk of costly repairs and workplace accidents.
Key advantages of incorporating collision protectors
Prevent structural damage
Collisions with metal shelving or racks can cause anything from minor deformations to the total loss of a structure. Installing protective barriers helps to keep storage systems in optimal condition, reducing repairs, technical downtime and unnecessary costs.
Protection of personnel
Protectors visually and physically delimit work areas, reducing the likelihood of accidents due to collisions or impacts. This translates into a more reliable environment, less stress for the team and a lower rate of sick leave or turnover.
Medium and long-term financial savings
Although their installation involves an initial investment, the use of industrial protectors leads to significant financial savings: less damage, reduced downtime and lower exposure to unforeseen expenses due to accidents or workplace claims.
Compliance with regulations
Current legislation requires companies to implement effective prevention measures in their facilities. Using impact protectors facilitates compliance with regulations such as RD 1215/1997, demonstrating a real commitment to safety and occupational risk prevention.
Types of collision protectors in warehouses
| Type of protector | Description | Key features |
|---|---|---|
| Corner protectors | Ideal for areas where forklifts frequently pass through. Made of high-strength steel or polymer, they absorb angular impacts. | – High visibility with bright colours – Quick installation – Wear resistant |
| Protective barriers | They are installed in corridors or loading areas to deflect impacts. They separate machinery traffic from pedestrian areas. | – Configurable and modular – Suitable for indoor and outdoor use – Long service life |
| Column protectors | Designed to wrap around vulnerable columns and disperse the energy of the impact without damaging the structure. | – Shock absorption – Installation without complex anchors – Various sizes available |
| Floor stops | They mark out areas, prevent unwanted movement and help to stop vehicles. Made from recycled rubber or steel. | – Withstand repetitive impacts – Versatile and reusable – Highly visible and functional |
Best practices for installation and maintenance
To ensure maximum effectiveness of collision guards, it is essential to follow a series of best practices for both installation and maintenance. First, it is essential to conduct a preliminary risk analysis. Studying the workflow, identifying areas with the highest machinery traffic, and determining critical points helps to plan the most appropriate location for each type of guard. The choice of materials also plays a key role: they must be compatible with the environmental conditions and the intensity of the expected impacts. In addition, it is important to position each guard precisely, ensuring correct fixing and good visibility.
Once installed, maintenance must be constant. Regular inspections allow for the detection of signs of wear or damage that could compromise safety. If any guard shows deterioration, it must be replaced immediately so as not to reduce the effectiveness of the system. Keeping these elements clean not only improves their appearance but also ensures that they continue to fulfil their preventive function without visual obstacles.
In addition to infrastructure, the human factor is essential. Training for operational staff must include clear guidelines on how to work safely in protected environments and how to respect designated areas. Establishing channels for reporting incidents or possible damage to protective equipment also helps to maintain order and prevent accidents. Fostering a culture of participation and safety among workers reinforces the collective commitment to the smooth running of the warehouse.
At ITE® Technical Inspection of Shelving, we have a specialised team of experts in the inspection and validation of industrial shelving. We can help you maintain the safety of your facilities and get the most out of them while complying with current legislation and regulations. Contact us for more information!
